Flame Arrestor
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A flame arrester (also spelled arrestor), deflagration arrester, or flame trap are safety devices fitted to openings of enclosures or to pipe work, and are intended to allow flow but prevent flame transmission fuel
combustion Combustion, or burning, is a high-temperature exothermic redox chemical reaction between a fuel (the reductant) and an oxidant, usually atmospheric oxygen, that produces oxidized, often gaseous products, in a mixture termed as smoke. Combus ...
by extinguishing the
flame A flame (from Latin '' flamma'') is the visible, gaseous part of a fire. It is caused by a highly exothermic chemical reaction taking place in a thin zone. When flames are hot enough to have ionized gaseous components of sufficient density they ...
.


Usage and applications

The uses of a flame arrester include: *Stopping the spread of an open fire *Limiting the spread of an already occurred explosion *Preventing potentially explosive mixtures from igniting *Confining fire within a controlled location *Stopping the propagation of a flame traveling at subsonic velocities Some common objects that have flame arresters are: * Fuel storage tank vents * Fuel gas pipelines * Safety storage cabinets for paint, aerosol cans, and other flammable mixtures * The
exhaust system An exhaust system is used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes. Depending on the overall syste ...
of
internal combustion engine An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal c ...
s * The air intake of marine inboard engines * Davy lamps in coal mining * Overproof rum and other flammable liquors. * Portable plastic gasoline containers


Principles

Flame arresters are safety devices fitted to openings of enclosures or to pipe work, and are intended to allow flow but prevent flame transmission. A flame arrester functions by absorbing the heat from a flame front thus dropping the burning gas/air mixture below its auto-ignition temperature; consequently, the flame cannot survive. The heat is absorbed through channels (passages) designed into an element. These channels are chosen and measured as the MESG ( maximum experimental safe gap) of the gas for a particular installation. These passages can be regular, like crimped metal ribbon or wire
mesh A mesh is a barrier made of connected strands of metal, fiber, or other flexible or ductile materials. A mesh is similar to a web or a net in that it has many attached or woven strands. Types * A plastic mesh may be extruded, oriented, exp ...
or a
sheet metal Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Thicknesses can vary significantly; ex ...
plate with punched holes, or irregular, such as those in random packing. The required size of the channels needed to stop the flame front can vary significantly, depending on the flammability of the fuel mixture. The large openings on a chain link fence are capable of slowing the spread of a small, slow-burning grass fire, but fast-burning grass fires will penetrate the fence unless the holes are very small.''Do Wire Fences Stop Ground Fires?'', James L. Murphy and Harry E. Schimke, U.S. Forest Service Research Note PSW-70, Pacific southwest forest and range experiment station, Berkeley, California, 1965, http://www.fs.fed.us/psw/publications/documents/psw_rn070/psw_rn070.pdf In a
coal mine Coal mining is the process of extracting coal from the ground. Coal is valued for its energy content and since the 1880s has been widely used to generate electricity. Steel and cement industries use coal as a fuel for extraction of iron from ...
containing highly explosive
coal dust Coal dust is a fine powdered form of which is created by the crushing, grinding, or pulverizing of coal. Because of the brittle nature of coal, coal dust can be created during mining, transportation, or by mechanically handling coal. It is a form ...
or
methane Methane ( , ) is a chemical compound with the chemical formula (one carbon atom bonded to four hydrogen atoms). It is a group-14 hydride, the simplest alkane, and the main constituent of natural gas. The relative abundance of methane on Ea ...
, the wire mesh of a Davy lamp must be very tightly spaced. For flame arresters used as a safety device, the mesh must be protected from damage due to being dropped or struck by another object, and the mesh must be capable of rigidly retaining its shape during the propagation of a flame front. Any shifting of the individual wires that make up the mesh can create an opening large enough to allow the flame to penetrate and spread beyond the barrier. On a fuel storage vent, flame arresters also serve a secondary purpose of allowing air pressure to equalize inside the tank when fuel is added or removed, while also preventing
insects Insects (from Latin ') are pancrustacean hexapod invertebrates of the class Insecta. They are the largest group within the arthropod phylum. Insects have a chitinous exoskeleton, a three-part body (head, thorax and abdomen), three pairs of j ...
from flying or crawling into the vent piping and fouling the fuel in the tanks and pipes.


Safety

Flame arresters should be used only in the gas group and conditions they have been designed and tested for. Since the depth on an arrester is specified for certain conditions, changes in the temperature, pressure, or composition of the gases entering the arrester can cause the flame spatial velocity to increase, making the design of the arrester insufficient to stop the flame front ("propagation"). The deflagration may continue downstream of the arrester. Flame arresters should be periodically inspected to make sure they are free of
dirt Dirt is an unclean matter, especially when in contact with a person's clothes, skin, or possessions. In such cases, they are said to become dirty. Common types of dirt include: * Debris: scattered pieces of waste or remains * Dust: a gener ...
,
insect Insects (from Latin ') are pancrustacean hexapod invertebrates of the class Insecta. They are the largest group within the arthropod phylum. Insects have a chitinous exoskeleton, a three-part body ( head, thorax and abdomen), three ...
s using it as a
nest A nest is a structure built for certain animals to hold eggs or young. Although nests are most closely associated with birds, members of all classes of vertebrates and some invertebrates construct nests. They may be composed of organic materi ...
, or
corrosion Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engi ...
. The
U.S. Chemical Safety and Hazard Investigation Board The U.S. Chemical Safety and Hazard Investigation Board (USCSB), generally referred to as the Chemical Safety Board or CSB, is an independent U.S. federal agency charged with investigating industrial chemical accidents. Headquartered in Washing ...
concluded that an uninspected and badly corroded flame arrester failed to prevent a 2006 explosion at a
wastewater treatment plant Wastewater treatment is a process used to remove contaminants from wastewater and convert it into an effluent that can be returned to the water cycle. Once returned to the water cycle, the effluent creates an acceptable impact on the environmen ...
in Daytona Beach, Florida.


References


See also

{{commons category, Flame arresters *
Flashback arrestor A flashback arrestor or flash arrestor is a gas safety device most commonly used in oxy-fuel welding and cutting to stop the flame or reverse flow of gas back up into the equipment or supply line. It protects the user and equipment from damage ...
* Detonation arrester *
Spark arrestor A spark arrester (sometimes spark arrestor) is any device which prevents the emission of flammable debris from combustion sources, such as internal combustion engines, fireplaces, and wood burning stoves. Spark arresters play a critical role in ...
Industrial safety devices Fire prevention Chemical safety Safety engineering Occupational safety and health